Production

Fault management

Problem

Disruptions in production lead to a loss of efficiency or, in the worst case, even to production downtime – the faster such disruptions can be rectified, the sooner downtime and costs can be kept to a minimum
Until now, there has been little transparency about the frequency and type of faults, which is why efficient fault prevention cannot take place
In addition, the incidents had to be recorded manually in the ERP system – the time-consuming filling out of documents also led to dissatisfaction among employees

Solution

With Simplifier, an app was developed for production to process and document all incidents as quickly, sustainably and flexibly as possible
The faults are collected in a central database and can be managed, segmented, monitored and evaluated via various mobile devices
GPS tracking automatically records the location of the fault – the documentation can be supplemented directly on site with videos and photos from the end device used

Impact

Handle and evaluate incidents efficiently and reduce them in the long term through prevention.

Thanks to the Simplifier application, management can now see incidents at a glance in real time. The reports in the central database also help to identify particularly high-risk production phases and form the basis for proactive action. The app clearly makes work easier for employees.

50.000 €

More turnover through 15 % more delivery reliability

120.000 €

Savings on maintenance personnel costs

50.000 €

Lower costs for special transports due to production downtimes